Gorman-rupp-pumps SFV4E 1491311 and up Bedienungsanleitung

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OM-06431-01
February 15, 2011
Rev. B 01‐09‐14
ACDE
THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO
www.grpumps.com
GORMAN‐RUPP OF CANADA LIMITED D ST. THOMAS, ONTARIO, CANADA Printed in U.S.A.
e2011 The Gorman‐Rupp Company
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
SUBMERSIBLE PUMP
MODEL
SFV4E
Seitenansicht 0
1 2 3 4 5 6 ... 43 44

Inhaltsverzeichnis

Seite 1 - SUBMERSIBLE PUMP

OM-06431-01February 15, 2011Rev. B 01‐09‐14ACDETHE GORMAN‐RUPP COMPANY D MANSFIELD, OHIOwww.grpumps.comGORMAN‐RUPP OF CANADA LIMITED D ST. THOMAS, ON

Seite 2

OM-06431 SF SERIESPAGE B - 2 INSTALLATIONSee Table B-1 for motor specifications.TABLE B-1. PUMP MOTOR SPECIFICATIONSMODEL VOLTAGE/PHASESIZE MOTORRPM

Seite 3

SF SERIES OM-06431PAGE B - 3INSTALLATIONEither hose or rigid pipe may be used to make discharge connections. The discharge line must beindependently

Seite 4 - (continued)

OM-06431 SF SERIESPAGE B - 4 INSTALLATIONGround the pump to the control box using the power cable ground(s) and ground check wire (if soequipped). S

Seite 5 - INTRODUCTION

SF SERIES OM-06431PAGE B - 5INSTALLATIONOther types of liquid level devices may also beused. Consult the factory for the liquid level devicebest suite

Seite 6 - SAFETY - SECTION A

SF SERIES OM-06431PAGE C - 1OPERATIONOPERATION - SECTION CGENERAL INFORMATIONReview all SAFETY information in Section A.This pump is designed to handl

Seite 7 - PAGE A-2 SAFETY

OM-06431 SF SERIESPAGE C - 2 OPERATIONSFV4E 460/575V 3P PERFORMANCE CURVE

Seite 8 - PAGE A - 3SAFETY

SF SERIES OM-06431PAGE C - 3OPERATIONControl BoxControl boxes are available as optional equipmentfrom the factory. The control boxes contain controls

Seite 9 - INSTALLATION - SECTION B

OM-06431 SF SERIESPAGE C - 4 OPERATIONburns and injuries. If overheating of thepump occurs:1. Stop the pump immediately.2. Ventilate the area.3. Allow

Seite 10

SF SERIES OM-06431PAGE C - 5OPERATIONbetween starts, it will over‐heat, resulting indamage to the motor windings.StoppingFollow the instructions accom

Seite 11

OM-06431 SF SERIESPAGE C - 6 OPERATIONCheck the oil level(s) as indicated in the followingLUBRICATION section.COLD WEATHER PRESERVATIONDo not attempt

Seite 12

Register your newGorman‐Rupp pump online atwww.grpumps.comValid serial number and e‐mail address required.RECORD YOUR PUMP MODEL AND SERIAL NUMBERPlea

Seite 13 - DEWATERING

SF SERIES OM-06431PAGE C - 7OPERATIONin Draining Oil. Add premium quality submersiblepump oil through the fill plug hole until the oil is level with

Seite 14 - OPERATION - SECTION C

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP FAILS TOSTART, OVERLOADUNIT NOT TRIPPED(MANUAL MODE).Power source incompatible with control box.Correct po

Seite 15 - PAGE C - 2 OPERATION

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYMOTOR RUNS, BUTPUMP FAILS TODELIVER RATEDDISCHARGE.Discharge head too high. Reduce discharge head or install

Seite 16

SF SERIES OM-06431PAGE D - 3TROUBLESHOOTINGELECTRICAL TESTINGMake the electrical checks which follow to determine if pump malfunctions are being caus

Seite 17

OM-06431 SF SERIESPAGE D - 4TROUBLESHOOTINGmotor cable green/yellow ground lead. Touchthe other test lead to each of the motor cableleads in turn. Not

Seite 18

OM-06431SF SERIESPAGE E - 1MAINTENANCE AND REPAIRPUMP MAINTENANCE AND REPAIR - SECTION EGENERAL INFORMATIONReview all SAFETY information in Section A.

Seite 19

SF SERIESOM-06431MAINTENANCE AND REPAIRPAGE E - 2ILLUSTRATIONPARTS PAGEFigure E-1. SFV4E Pump Model Assembly

Seite 20

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06431SF SERIESPAGE E - 3MAINTENANCE AND REPAIRSFV4E Pu

Seite 21 - TROUBLESHOOTING CHART

SF SERIESOM-06431MAINTENANCE AND REPAIRPAGE E - 4ILLUSTRATIONFigure E-2. 47111-819 and -820 Motor Assemblies

Seite 22

OM-06431SF SERIESPAGE E - 5MAINTENANCE AND REPAIR47111-819 and -820 Motor AssembliesParts ListITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 MOTOR SUB

Seite 23

TABLE OF CONTENTSiINTRODUCTION PAGE I - 1...SAFETY ‐ SECTION A PAGE A - 1...

Seite 24

SF SERIESOM-06431MAINTENANCE AND REPAIRPAGE E - 6PUMP AND SEAL DISASSEMBLY ANDREASSEMBLYReview all SAFETY information in Section A.This pump requires

Seite 25

OM-06431SF SERIESPAGE E - 7MAINTENANCE AND REPAIRDo not attempt to lift the pump by themotor power cable or the piping. Attachproper lifting equipment

Seite 26 - ILLUSTRATION

SF SERIESOM-06431MAINTENANCE AND REPAIRPAGE E - 8Apply oil to the sleeve and work it up under the rubber bellows. Slide the rotating portion of the s

Seite 27 - (From S/N 1491311 Up)

OM-06431SF SERIESPAGE E - 9MAINTENANCE AND REPAIRprecautions printed on solvent containers.Inspect the rotor shaft (3, Figure E-2) for damaged threa

Seite 28

SF SERIESOM-06431MAINTENANCE AND REPAIRPAGE E - 10Clean the rotor shaft (3) and seal cavity area of theintermediate (8). Be sure the area is dry and f

Seite 29

OM-06431SF SERIESPAGE E - 11MAINTENANCE AND REPAIRthe seal face to ensure that it is clean and dry. Ifcleaning is necessary, use clean tissue to wipel

Seite 30

SF SERIESOM-06431MAINTENANCE AND REPAIRPAGE E - 12MOTOR DISASSEMBLYDisassembly of the motor is rarely required exceptto replace the motor rotor, stato

Seite 31

OM-06431SF SERIESPAGE E - 13MAINTENANCE AND REPAIRRemove the snap ring (4) from the groove in the intermediate and pull the assembled rotor shaft and

Seite 32

SF SERIESOM-06431MAINTENANCE AND REPAIRPAGE E - 14MOTOR REASSEMBLYDo not attempt to rewind the stator. Winding tolerances and materials are closelyco

Seite 33

OM-06431SF SERIESPAGE E - 15MAINTENANCE AND REPAIRterminal housing opening. Carefully lower the stator into the motor housing until fully seated agai

Seite 34

TABLE OF CONTENTS(continued)iiPARTS LISTS:Pump Model Assembly PAGE E - 3...Motor Assemblies PAGE E - 5.

Seite 35

SF SERIESOM-06431MAINTENANCE AND REPAIRPAGE E - 16precautions printed on solvent containers.Position the intermediate with the impeller enddown on so

Seite 36

OM-06431SF SERIESPAGE E - 17MAINTENANCE AND REPAIRthe terminal housing is fully seated in the motorhousing. Torque the hex nuts (10) to 27 ft. lbs. (3

Seite 37

SF SERIESOM-06431MAINTENANCE AND REPAIRPAGE E - 18the upper seal stationary seat, resulting inseal leakage.Seal and Motor Cavity TestingConnect the va

Seite 38

OM-06431SF SERIESPAGE E - 19MAINTENANCE AND REPAIRTo check the seal cavity oil, clean any dirt fromaround the seal cavity drain plug (7, Figure E-2).R

Seite 39

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419-755-1280International: +1-419-755-1352For Canad

Seite 40

OM-06431SF SERIESPAGE I - 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman‐Rupp SF Series Pump. Read this manual carefully to learnhow to s

Seite 41 - VACUUM TESTING

OM-06431SF SERIESPAGE A - 1SAFETYSAFETY - SECTION AThis information applies to the SF Series submersible pump indicated on thefront cover of this man

Seite 42

SF SERIESOM-06431PAGE A-2 SAFETYto the incoming power lines. The pumpmotor is designed to operate through aGorman‐Rupp approved control boxwhich provi

Seite 43

OM-06431SF SERIESPAGE A - 3SAFETYAfter the pump has been installed, makecertain that the pump and all piping orhose connections are secure before ope

Seite 44 - D ST. THOMAS, ONTARIO, CANADA

SF SERIES OM-06431PAGE B - 1INSTALLATIONINSTALLATION - SECTION BReview all SAFETY information in Section A.Since pump installations are seldom identic

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