Gorman-rupp-pumps PA6C60-QSB4.5P 1537244 and up Bedienungsanleitung

OM-06553-01February 27, 2013ACDEUTHE GORMAN‐RUPP COMPANY  MANSFIELD, OHIOGORMAN‐RUPP OF CANADA LIMITED  ST. THOMAS, ONTARIO, CANADA Printed in U

PA SERIES OM-06553PAGE B - 3INSTALLATIONthe brake and blocking the wheels before attempting to operate the pump.If the pump has been mounted on a mov

OM-06553 PA SERIESPAGE B - 4 INSTALLATIONSealingSince even a slight leak will affect priming, head,and capacity, especially when operating with ahigh

PA SERIES OM-06553PAGE B - 5INSTALLATIONFigure 2. Recommended Minimum Suction Line Submergence vs. VelocityDISCHARGE LINESSiphoningDo not terminate t

OM-06553 PA SERIESPAGE B - 6 INSTALLATIONFloat Switch InstallationThe Float Switch autostart system employs either asingle or double float switch, whe

OM-06553PAH SERIESOPERATION PAGE C - 1OPERATION - SECTION CReview all SAFETY information in Section A.Follow the instructions on all tags, labels andd

OM-06553 PAH SERIESOPERATIONPAGE C - 2box to the “MANUAL” position, then press and holdthe “ENTER” button until the engine starts.Pump speed and opera

OM-06553PAH SERIESOPERATION PAGE C - 3This pump is equipped with automaticliquid level controls, and is subject toautomatic restart. Keep hands andclo

OM-06553 PAH SERIESOPERATIONPAGE C - 4After stopping the pump, switch off the engine ignition and remove the key to ensure that the pumpwill remain i

OM-06553PAH SERIESOPERATION PAGE C - 5conditions, change the filter more frequently. Irregular performance and loss of power usually indicate a dirt

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP FAILS TOPRIMEStrainer clogged. Check strainer and clean if necessary.Suction lift or discharge head too hi

Register your newGorman‐Rupp pump online atwww.grpumps.comValid serial number and e‐mail address required.RECORD YOUR PUMP MODEL AND SERIAL NUMBERPlea

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP STOPS ORFAILS TO DELIVERRATED FLOW ORPRESSURE (cont.)PUMP REQUIRESTOO MUCHPOWERPUMP CLOGSFREQUENTLYImpeller

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYBEARINGS RUNTOO HOTBearing temperature is high, butwithin limits.Align drive properly.Drive misaligned.Check pip

OM-06553PA SERIESTROUBLESHOOTINGPAGE D - 4General Condition (Temperature, UnusualNoises or Vibrations, Cracks, Leaks,Loose Hardware, Etc.) IPump Perfo

OM-06553PA SERIESMAINTENANCE & REPAIR PAGE E - 1PUMP MAINTENANCE AND REPAIR - SECTION EMAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WIL

OM-06553 PA SERIESMAINTENANCE & REPAIRPAGE E - 2PARTS PAGEILLUSTRATIONFigure 1. Pump Model PA6C60-QSB4.5P

OM-06553PA SERIESMAINTENANCE & REPAIR PAGE E - 3Pump Model PA6C60-QSB4.5PPARTS LIST(From S/N 1537244 Up)ITEM NO.PART NAMEPART NUMBERMAT'LCODE

OM-06553 PA SERIESMAINTENANCE & REPAIRPAGE E - 4ILLUSTRATIONFigure 2. 46143-156 Power Unit Kit

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06553PA SERIESMAINTENANCE & REPAIR PAGE E - 5PARTS

OM-06553 PA SERIESMAINTENANCE & REPAIRPAGE E - 6ILLUSTRATIONFigure 3. PA6C60-(SAE 3/10) Pump Assembly

OM-06553PA SERIESMAINTENANCE & REPAIR PAGE E - 7PA6C60-(SAE 3/10) Pump AssemblyPARTS LISTITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 66F60-(SAE

TABLE OF CONTENTSiINTRODUCTION PAGE I - 1...SAFETY ‐ SECTION A PAGE A - 1...

OM-06553 PA SERIESMAINTENANCE & REPAIRPAGE E - 8ILLUSTRATIONFigure 4. 66F60-(SAE 3/10) Pump End Assembly

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06553PA SERIESMAINTENANCE & REPAIR PAGE E - 9PARTS

OM-06553 PA SERIESMAINTENANCE & REPAIRPAGE E - 10ILLUSTRATIONFigure 5. 44163-504 Repair Rotating Assembly

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06553PA SERIESMAINTENANCE & REPAIR PAGE E - 11PART

OM-06553 PA SERIESMAINTENANCE & REPAIRPAGE E - 12ILLUSTRATIONFigure 6. 48275-005 Priming Chamber KitITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1

OM-06553PA SERIESMAINTENANCE & REPAIR PAGE E - 13ILLUSTRATIONFigure 7. 46112-709 Priming Chamber AssemblyPARTS LISTITEM NO.PART NAMEPART NUMBERMAT

OM-06553 PA SERIESMAINTENANCE & REPAIRPAGE E - 14ILLUSTRATIONFigure 8. 44162-159 Drive AssemblyITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 COUP

OM-06553PA SERIESMAINTENANCE & REPAIR PAGE E - 15PUMP AND SEAL DISASSEMBLYAND REASSEMBLYReview all SAFETY information in Section A.Follow the inst

PA SERIESOM-06553MAINTENANCE & REPAIRPAGE E - 16a sling and a suitable lifting device. Remove thehardware (6 and 7) and separate the primingchambe

OM-06553PA SERIESMAINTENANCE & REPAIR PAGE E - 17pling must be replaced. To remove the ring, disengage the hardware (5 and 6) securing it to the

TABLE OF CONTENTS(continued)iiPARTS LIST:Pump Model PAGE E - 3...Pump Assembly PAGE E - 5...

PA SERIESOM-06553MAINTENANCE & REPAIRPAGE E - 18Impeller Removal(Figure 5)With the rotating assembly removed from thepump casing, unscrew the impe

OM-06553PA SERIESMAINTENANCE & REPAIR PAGE E - 19flammable. Use them only in a well ventilated area free from excessive heat,sparks, and flame. R

PA SERIESOM-06553MAINTENANCE & REPAIRPAGE E - 20Slide the shaft and assembled bearings into the intermediate bore until the inboard bearing is fu

OM-06553PA SERIESMAINTENANCE & REPAIR PAGE E - 21Do not use petroleum‐based lubricants, or any other substance which may soften or otherwise dam

PA SERIESOM-06553MAINTENANCE & REPAIRPAGE E - 22SEAL PLATEO‐RINGSIMPELLERSHAFTSTATIONARYSEATROTATINGELEMENTDRIVE BANDBELLOWSIMPELLERSHIMSIMPELLERS

OM-06553PA SERIESMAINTENANCE & REPAIR PAGE E - 23The shaft and impeller threads must becompletely clean before reinstalling the impeller. Even th

PA SERIESOM-06553MAINTENANCE & REPAIRPAGE E - 24adjusting screws so the holes in the collars for thelocking screws align approximately with the ho

OM-06553PA SERIESMAINTENANCE & REPAIR PAGE E - 25LUBRICATION(Figure 5)Seal AssemblyFill the seal cavity through the hole for the ventedplug (8) wi

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419-755-1280International: +1-419-755-1352For Canad

OM-06553PA SERIESPAGE I - 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman‐Rupp pump.Read this manual carefully to learn how to safelyinstal

PA SERIESOM-06553PAGE A - 1SAFETYSAFETY ‐ SECTION AThis information applies to Prime AireSeries pumps. Refer to the manual accompanying the engine o

PA SERIESOM-06553PAGE A - 2 SAFETYheated pump. Vapor pressure within thepump can cause parts being disengaged to be ejected with great force. Allow

PA SERIES OM-06553PAGE B - 1INSTALLATIONINSTALLATION - SECTION BReview all SAFETY information in Section A.Since pump installations are seldom identic

OM-06553 PA SERIESPAGE B - 2 INSTALLATIONc. Carefully read all tags, decals, and markingson the pump assembly, and perform all dutiesindicated. Note t