Gorman-rupp-pumps PA6C60C-F6L 1477478 and up Bedienungsanleitung

OM−05771−02May 11, 2011ACDEUTHE GORMAN-RUPP COMPANY  MANSFIELD, OHIOGORMAN-RUPP OF CANADA LIMITED  ST. THOMAS, ONTARIO, CANADA Printed in U.S.Aw

PA SERIES OM−05771PAGE B − 3INSTALLATIONThe pump assembly can be seriouslydamaged if the chains or cables used to liftand move the unit are improperly

OM−05771 PA SERIESPAGE B − 4 INSTALLATIONshould be the eccentric type, and should be in-stalled with the flat part of the reducers uppermostto avoid c

PA SERIES OM−05771PAGE B − 5INSTALLATIONFigure 2. Recommended Minimum Suction Line Submergence vs. VelocityDISCHARGE LINESSiphoningDo not terminate t

OM−05771 PA SERIESPAGE B − 6 INSTALLATIONFloat Switch InstallationThe Float Switch autostart system employs either asingle or double float switch, whe

OM−05771PA SERIESOPERATION PAGE C − 1OPERATION − SECTION CReview all SAFETY information in Section A.Follow the instructions on all tags, labels andde

OM−05771 PA SERIESOPERATIONPAGE C − 2box to the START" position until the engine starts.Release the key and the switch will return to theRUN&qu

OM−05771PA SERIESOPERATION PAGE C − 3Routine OperationDo not operate an internal combustionengine in an explosive atmosphere.When operating an interna

OM−05771 PA SERIESOPERATIONPAGE C − 4pletely cool before servicing. Do not re-move plates, covers, gauges, or fittingsfrom an overheated pump. Liquid

OM−05771PA SERIESOPERATION PAGE C − 5ty shutdown features are pre-set at thefactory; do not attempt to adjust any ofthe settings. Determine the cause

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP FAILS TOPRIMEStrainer clogged. Check strainer and clean if neces-sary.Suction lift or discharge head too hi

Register your newGorman-Rupp pump online atwww.grpumps.comValid serial number and e-mail address required.RECORD YOUR PUMP MODEL AND SERIAL NUMBERPlea

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP STOPS ORFAILS TO DELIVERRATED FLOW ORPRESSURE (cont.)PUMP REQUIRESTOO MUCHPOWERPUMP CLOGSFREQUENTLYImpeller

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYBEARINGS RUNTOO HOTBearing temperature is high, butwithin limits.Align drive properly.Drive misaligned.Check pip

OM−05771PA SERIESTROUBLESHOOTINGPAGE D − 4General Condition (Temperature, UnusualNoises or Vibrations, Cracks, Leaks,Loose Hardware, Etc.) IPump Perfo

OM−05771PA SERIESMAINTENANCE & REPAIR PAGE E − 1PUMP MAINTENANCE AND REPAIR − SECTION EMAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WIL

OM−05771 PA SERIESMAINTENANCE & REPAIRPAGE E − 2PARTS PAGEILLUSTRATIONFigure 1. Pump Model PA6C60C−F6L

OM−05771PA SERIESMAINTENANCE & REPAIR PAGE E − 3Pump Model PA6C60C−F6LPARTS LIST(From S/N 1477478 Up)ITEM NO.PART NAMEPART NUMBERMAT’LCODEQTY1 PUM

OM−05771 PA SERIESMAINTENANCE & REPAIRPAGE E − 4ILLUSTRATIONFigure 2. 46143−042 Power Unit Kit

OM−05771PA SERIESMAINTENANCE & REPAIR PAGE E − 5PARTS LIST46143−042 Power Unit KitITEM NO.PART NAMEPART NUMBERMAT’LCODEQTY1 DEUTZ D914L6 ENGINE 29

OM−05771 PA SERIESMAINTENANCE & REPAIRPAGE E − 6ILLUSTRATIONFigure 3. PA6C60C−(SAE 3/11.5) Pump Assembly

OM−05771PA SERIESMAINTENANCE & REPAIR PAGE E − 7PA6C60C−(SAE 3/11.5) Pump AssemblyPARTS LISTITEM NO.PART NAMEPART NUMBERMAT’LCODEQTY1 PUMP END ASS

TABLE OF CONTENTSiINTRODUCTION PAGE I − 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY - SE

OM−05771 PA SERIESMAINTENANCE & REPAIRPAGE E − 8ILLUSTRATIONFigure 4. 66F60C−(SAE 3/11.5) Pump End Assembly

OM−05771PA SERIESMAINTENANCE & REPAIR PAGE E − 9PARTS LIST66F60C−(SAE 3/11.5) Pump End AssemblyITEM NO.PART NAMEPART NUMBERMAT’LCODEQTY1 PUMP CASI

OM−05771 PA SERIESMAINTENANCE & REPAIRPAGE E − 10ILLUSTRATIONFigure 5. 44163−449 Repair Rotating Assembly

OM−05771PA SERIESMAINTENANCE & REPAIR PAGE E − 11PARTS LIST44163−449 Repair Rotating AssemblyITEM NO.PART NAMEPART NUMBERMAT’LCODEQTY1 IMPELLER 38

OM−05771 PA SERIESMAINTENANCE & REPAIRPAGE E − 12ILLUSTRATIONFigure 6. 48275−005 Priming Chamber KitITEM NO.PART NAMEPART NUMBERMAT’LCODEQTY1 PRIM

OM−05771PA SERIESMAINTENANCE & REPAIR PAGE E − 13ILLUSTRATIONFigure 7. 46112−709 Priming Chamber AssemblyPARTS LISTITEM NO.PART NAMEPART NUMBERMAT

OM−05771 PA SERIESMAINTENANCE & REPAIRPAGE E − 14ILLUSTRATIONFigure 8. 44162−176 Drive AssemblyITEM NO.PART NAMEPART NUMBERMAT’LCODEQTY1 COUPLING

OM−05771PA SERIESMAINTENANCE & REPAIR PAGE E − 15PUMP AND SEAL DISASSEMBLYAND REASSEMBLYReview all SAFETY information in Section A.Follow the inst

PA SERIESOM−05771MAINTENANCE & REPAIRPAGE E − 16Priming Chamber Removal And Disassembly(Figure 6)Disconnect both the suction piping and the air di

OM−05771PA SERIESMAINTENANCE & REPAIR PAGE E − 17(Figure 8)Support the pump end using a hoist and sling, andremove the hardware (not shown) securi

TABLE OF CONTENTS(continued)iiPERIODIC CHECKS PAGE C − 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PA SERIESOM−05771MAINTENANCE & REPAIRPAGE E − 18TurnCounterclockwiseLathe Dog ArmV" NotchShaft KeyImpeller ShaftLathe DogSetscrewHeavyBar St

OM−05771PA SERIESMAINTENANCE & REPAIR PAGE E − 19Shaft and Bearing Removal and Disassembly(Figure 5)When the pump is properly operated and main-ta

PA SERIESOM−05771MAINTENANCE & REPAIRPAGE E − 20To prevent damage during removal fromthe shaft, it is recommended that bearingsbe cleaned and insp

OM−05771PA SERIESMAINTENANCE & REPAIR PAGE E − 21Lubricate the bearings as indicated in LUBRICA-TION at the end of this section.Securing Bearing H

PA SERIESOM−05771MAINTENANCE & REPAIRPAGE E − 22NOTETo ease installation, lightly lubricate the rubber por-tion of the coupling with a non-petrole

OM−05771PA SERIESMAINTENANCE & REPAIR PAGE E − 23IMPELLERSHAFTIMPELLERSHIMSO-RINGIMPELLERSPRINGCENTERINGWASHERSPRINGRETAINERSHAFTSLEEVESTATIONARYS

PA SERIESOM−05771MAINTENANCE & REPAIRPAGE E − 24Impeller Installation And Adjustment(Figure 5)Inspect the impeller (1) and replace it if cracked o

OM−05771PA SERIESMAINTENANCE & REPAIR PAGE E − 25Align the back cover plate over the studs (20) andslide it into the pump casing. Use two back cov

PA SERIESOM−05771MAINTENANCE & REPAIRPAGE E − 26chamber assembly on the pump casing (1, Figure4). Secure the priming chamber assembly with thehard

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419−755−1280International: +1−419−755−1352For Canad

OM−05771PA SERIESPAGE I − 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman-Rupp pump.Read this manual carefully to learn how to safelyinstal

PA SERIESOM−05771PAGE A − 1SAFETYSAFETY - SECTION AThis information applies to Prime AirerSeries pumps. Refer to the manual ac-companying the engine o

PA SERIESOM−05771PAGE A − 2 SAFETYDo not operate the pump against aclosed discharge valve. If operatedagainst a closed discharge valve, pumpcomponen

PA SERIES OM−05771PAGE B − 1INSTALLATIONINSTALLATION − SECTION BReview all SAFETY information in Section A.Since pump installations are seldom identic

OM−05771 PA SERIESPAGE B − 2 INSTALLATIONPREINSTALLATION INSPECTIONThe pump assembly was inspected and tested be-fore shipment from the factory. Befor