Gorman-rupp-pumps SF6C All serial numbers Bedienungsanleitung

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OM-06604-01
March 25, 2013
ACDE
THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO
www.grpumps.com
GORMAN‐RUPP OF CANADA LIMITED D ST. THOMAS, ONTARIO, CANADA Printed in U.S.A.
e2013 The Gorman‐Rupp Company
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
SUBMERSIBLE PUMP
MODEL
SF6C
Seitenansicht 0
1 2 3 4 5 6 ... 43 44

Inhaltsverzeichnis

Seite 1 - SUBMERSIBLE PUMP

OM-06604-01March 25, 2013ACDETHE GORMAN‐RUPP COMPANY D MANSFIELD, OHIOwww.grpumps.comGORMAN‐RUPP OF CANADA LIMITED D ST. THOMAS, ONTARIO, CANADA P

Seite 2

OM-06604 SF SERIESPAGE B - 2 INSTALLATIONSee Table B-1 for motor specifications.TABLE B-1. PUMP MOTOR SPECIFICATIONSMODEL VOLTAGE/PHASESIZE MOTORRPM

Seite 3

SF SERIES OM-06604PAGE B - 3INSTALLATIONity, keep the line as short and straight as possible.Elbows and fittings used in a discharge line increase fr

Seite 4 - (continued)

OM-06604 SF SERIESPAGE B - 4 INSTALLATIONRefer to Figures B-1 and connect the pump motorcable to the control box.Figure B-1. Three Phase PowerCable

Seite 5 - INTRODUCTION

SF SERIES OM-06604PAGE B - 5INSTALLATIONPUMPCONTROL BOXLIQUID LEVELRANGEON (FILLING)TO LEVEL CONTROL CIRCUITIN MAIN CONTROLBOXBULB (FLOAT TYPE)OFFDEWA

Seite 6 - SAFETY - SECTION A

SF SERIES OM-06604PAGE C - 1OPERATIONOPERATION - SECTION CGENERAL INFORMATIONReview all SAFETY information in Section A.This pump is designed to handl

Seite 7 - PAGE A-2 SAFETY

OM-06604 SF SERIESPAGE C - 2 OPERATIONSF6C 460/575V 3P PERFORMANCE CURVE

Seite 8 - PAGE A - 3SAFETY

SF SERIES OM-06604PAGE C - 3OPERATIONControl BoxControl boxes are available as optional equipmentfrom the factory. The control boxes contain controls

Seite 9 - INSTALLATION - SECTION B

OM-06604 SF SERIESPAGE C - 4 OPERATIONburns and injuries. If overheating of thepump occurs:1. Stop the pump immediately.2. Ventilate the area.3. Allow

Seite 10

SF SERIES OM-06604PAGE C - 5OPERATIONbetween starts, it will over‐heat, resulting indamage to the motor windings.StoppingFollow the instructions accom

Seite 11

OM-06604 SF SERIESPAGE C - 6 OPERATIONing a torch or other source of flame. Thiscould damage gaskets, O‐rings or heatthe oil in the seal housing above

Seite 12

Register your newGorman‐Rupp pump online atwww.grpumps.comValid serial number and e‐mail address required.RECORD YOUR PUMP MODEL AND SERIAL NUMBERPlea

Seite 13 - DEWATERING

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP FAILS TOSTART, OVERLOADUNIT NOT TRIPPED(MANUAL MODE).Power source incompatible with control box.Correct po

Seite 14 - OPERATION - SECTION C

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYMOTOR RUNS, BUTPUMP FAILS TODELIVER RATEDDISCHARGE.Discharge head too high. Reduce discharge head or install

Seite 15 - PAGE C - 2 OPERATION

SF SERIES OM-06604PAGE D - 3TROUBLESHOOTINGELECTRICAL TESTINGMake the electrical checks which follow to determine if pump malfunctions are being caus

Seite 16

OM-06604 SF SERIESPAGE D - 4TROUBLESHOOTINGmotor cable green/yellow ground lead. Touchthe other test lead to each of the motor cableleads in turn. Not

Seite 17

OM-06604SF SERIESPAGE E - 1MAINTENANCE AND REPAIRPUMP MAINTENANCE AND REPAIR - SECTION EGENERAL INFORMATIONReview all SAFETY information in Section A.

Seite 18

SF SERIESOM-06604MAINTENANCE AND REPAIRPAGE E - 2ILLUSTRATIONPARTS PAGEFigure E-1. SF6C Pump Model Assembly

Seite 19

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06604SF SERIESPAGE E - 3MAINTENANCE AND REPAIRSF6C Pum

Seite 20 - TROUBLESHOOTING CHART

SF SERIESOM-06604MAINTENANCE AND REPAIRPAGE E - 4ILLUSTRATIONFigure E-2. 47111-824 and -825 Motor Assemblies

Seite 21

OM-06604SF SERIESPAGE E - 5MAINTENANCE AND REPAIR47111-824 and -825 Motor AssembliesParts ListITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 MOTOR SUB

Seite 22

SF SERIESOM-06604MAINTENANCE AND REPAIRPAGE E - 6PUMP AND SEAL DISASSEMBLY ANDREASSEMBLYReview all SAFETY information in Section A.This pump requires

Seite 23

TABLE OF CONTENTSiINTRODUCTION PAGE I - 1...SAFETY ‐ SECTION A PAGE A - 1...

Seite 24

OM-06604SF SERIESPAGE E - 7MAINTENANCE AND REPAIRDo not attempt to lift the pump by themotor power cable or the piping. Attachproper lifting equipment

Seite 25 - ILLUSTRATION

SF SERIESOM-06604MAINTENANCE AND REPAIRPAGE E - 8move the impeller screw (4). Remove the impellerwasher (3). Remove the metal rod from betweenthe vane

Seite 26 - (From S/N 1555767 Up)

OM-06604SF SERIESPAGE E - 9MAINTENANCE AND REPAIRPUMP END REASSEMBLYNOTEReuse of old O‐rings or shaft seal parts will result inpremature leakage or re

Seite 27

SF SERIESOM-06604MAINTENANCE AND REPAIRPAGE E - 10STATIONARYSEAL SEATSPRINGIMPELLERBELLOWS ANDRETAINER ASSYROTORSHAFTROTATINGELEMENTSEALRETAINING RING

Seite 28

OM-06604SF SERIESPAGE E - 11MAINTENANCE AND REPAIRPosition the intermediate so the holes for themounting hardware in the intermediate align withthose

Seite 29

SF SERIESOM-06604MAINTENANCE AND REPAIRPAGE E - 12Lubricate the I.D. of the bellows with water andslide the rotating subassembly over the shaftsleeve

Seite 30

OM-06604SF SERIESPAGE E - 13MAINTENANCE AND REPAIRer clearance is achieved. If the clearance is toowide, use the hardware (8 and 11) to draw thepump c

Seite 31

SF SERIESOM-06604MAINTENANCE AND REPAIRPAGE E - 14Rotor Shaft and Bearing Removal(Figure E-2)See PUMP END DISASSEMBLY, and remove allpump end and seal

Seite 32

OM-06604SF SERIESPAGE E - 15MAINTENANCE AND REPAIRUsing two propane heat torches of the type designed to melt ice or burn weeds from sidewalksand dri

Seite 33

SF SERIESOM-06604MAINTENANCE AND REPAIRPAGE E - 16turns. Tape the stator leads together to protectthem during installation.NOTEStator installation inv

Seite 34

TABLE OF CONTENTS(continued)iiPARTS LISTS:Pump Model Assembly PAGE E - 3...Motor Assemblies PAGE E - 5.

Seite 35

OM-06604SF SERIESPAGE E - 17MAINTENANCE AND REPAIRrace, balls, or ball cage. Press only on theinner race.After the bearings have been installed and al

Seite 36

SF SERIESOM-06604MAINTENANCE AND REPAIRPAGE E - 18housing over the opening in the top of the motorhousing.Check to ensure that the contacts on the end

Seite 37

OM-06604SF SERIESPAGE E - 19MAINTENANCE AND REPAIRSee Figure E-4 and connect the vacuum pump orcompressor/venturi system directly to the pump atthe ho

Seite 38

SF SERIESOM-06604MAINTENANCE AND REPAIRPAGE E - 20LUBRICATIONSeal CavityCheck the oil level in the seal cavity before initialstartup, after the first

Seite 39

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419-755-1280International: +1-419-755-1352For Canad

Seite 40

OM-06604SF SERIESPAGE I - 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman‐Rupp SF Series Pump. Read this manual carefully to learnhow to s

Seite 41 - VACUUM TESTING

OM-06604SF SERIESPAGE A - 1SAFETYSAFETY - SECTION AThis information applies to the SF Series submersible pump indicated on thefront cover of this man

Seite 42

SF SERIESOM-066041PAGE A-2 SAFETYin this warning could result in injury ordeath to personnel.Do not attempt to lift this pump by themotor or control c

Seite 43

OM-06604SF SERIESPAGE A - 3SAFETYespecially high if operated against aclosed discharge valve. Never operateagainst a closed discharge valve forlong pe

Seite 44 - D ST. THOMAS, ONTARIO, CANADA

SF SERIES OM-06604PAGE B - 1INSTALLATIONINSTALLATION - SECTION BReview all SAFETY information in Section A.Since pump installations are seldom identic

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