OM-01238-06October 7, 2008Rev. A 06‐05‐2013BTHE GORMAN‐RUPP COMPANY MANSFIELD, OHIOwww.grpumps.comGORMAN‐RUPP OF CANADA LIMITED ST. THOMAS, ONTARI
UNIT SERIES OM-01238PAGE B - 3INSTALLATIONCONTAMINANT TANK(USER SUPPLIED)SUCTION/DISCHARGE RECIRCULATION HOSESDIVERTER VALVEEDUCTORMOTORPUMPCLEANOUT
OM-01238 UNIT SERIESPAGE B - 4 INSTALLATIONFigure 5.See Figure 5 and lower the telescopic standpipethrough the tank fill pipe until it reaches the bot
UNIT SERIES OM-01238PAGE B - 5INSTALLATIONFigure 9.See Figure 9 and remove the clip that holds thehose assembly on the reel and insert the nozzleinto
OM-01238 UNIT SERIESPAGE B - 6 INSTALLATIONSUCTION LINESPosition the suction hose as far away as possiblefrom the discharge hose. The two hoses must b
OM-01238UNIT SERIESOPERATION PAGE C - 1OPERATION - SECTION CReview all SAFETY information in Section A.Follow the instructions on all tags, labels and
OM-01238 UNIT SERIESOPERATIONPAGE C - 2Liquid Temperature And OverheatingThe maximum liquid temperature for this unit is160 F (71C). Do not apply i
OM-01238UNIT SERIESOPERATION PAGE C - 3With experience, the operator will learn how tomove the hose to achieve thorough cleaning Thenozzle should be r
UNIT SERIESOM-01238TROUBLESHOOTING PAGE D - 1TROUBLESHOOTING - SECTION DReview all SAFETY information in Section A.Before attempting to open or servic
OM-01238UNIT SERIESTROUBLESHOOTINGPAGE D - 2TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP REQUIRESTOO MUCHPOWERUNIT CLOGSFREQUENTLYEXCESSIVE NOISELiquid
UNIT SERIESOM-01238TROUBLESHOOTING PAGE D - 3PREVENTIVE MAINTENANCESince pump applications are seldom identical, andpump wear is directly affected by
Register your newGorman‐Rupp pump online atwww.grpumps.com/register.Valid serial number and e‐mail address required.RECORD YOUR PUMP MODEL AND SERIAL
UNIT SERIES OM-01238MAINTENANCE & REPAIR PAGE E - 1PUMP MAINTENANCE AND REPAIR ‐ SECTION EMAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP
UNIT SERIESOM-01238MAINTENANCE & REPAIRPAGE E - 2SECTION DRAWINGFigure 1. UNIT 608-A tankleenor
ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYUNIT SERIES OM-01238MAINTENANCE & REPAIR PAGE E - 3PA
UNIT SERIESOM-01238MAINTENANCE & REPAIRPAGE E - 4SECTION DRAWINGFigure 2. PPO (UNIT 608A)
UNIT SERIES OM-01238MAINTENANCE & REPAIR PAGE E - 5PARTS LISTPPO (UNIT 608A)ITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY 1 PUMP CASING See Note
UNIT SERIESOM-01238MAINTENANCE & REPAIRPAGE E - 6SECTION DRAWINGFigure 3. 13559 Eductor Valve Assembly
UNIT SERIES OM-01238MAINTENANCE & REPAIR PAGE E - 7PARTS LIST13559 Eductor Valve AssemblyITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 VENTURI 13
UNIT SERIESOM-01238MAINTENANCE & REPAIRPAGE E - 8SECTION DRAWINGFigure 4. Reel Assembly
UNIT SERIES OM-01238MAINTENANCE & REPAIR PAGE E - 9PARTS LISTReel AssemblyITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 REEL SPINDLE 31781-009 14
UNIT SERIESOM-01238MAINTENANCE & REPAIRPAGE E - 10SECTION DRAWINGFigure 5. Hose Assembly
TABLE OF CONTENTSiINTRODUCTION PAGE I - 1...SAFETY ‐ SECTION A PAGE A - 1...
UNIT SERIES OM-01238MAINTENANCE & REPAIR PAGE E - 11PARTS LISTHose AssemblyITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 HOSE GUARD NOT AVAILABLE
UNIT SERIESOM-01238MAINTENANCE & REPAIRPAGE E - 12SECTION DRAWINGFigure 6. 46312-009 Standpipe AssemblyPARTS LISTITEM NO.PART NAMEPART NUMBERMAT&a
OM-01238UNIT SERIESMAINTENANCE & REPAIR PAGE E - 13PUMP AND SEAL DISASSEMBLYAND REASSEMBLYReview all SAFETY information in Section A.Follow the in
UNIT SERIESOM-01238MAINTENANCE & REPAIRPAGE E - 14(16). Clean the adhesive sealant from the faces ofthe vane plate and the intermediate. Remove th
OM-01238UNIT SERIESMAINTENANCE & REPAIR PAGE E - 15SEAL PLATEIMPELLERSHAFTSTATIONARYSEATROTATINGELEMENTDRIVE BANDBELLOWSIMPELLERSHIMSIMPELLERSPRIN
UNIT SERIESOM-01238MAINTENANCE & REPAIRPAGE E - 16DB2AB2CDEStep 2Step 1 Step 3A+B2C+D2E=-Figure 8. Centering Impeller Within Vane Plate ScrollIns
OM-01238UNIT SERIESMAINTENANCE & REPAIR PAGE E - 17EDUCTOR VALVE DISASSEMBLY ANDREASSEMBLYAll instructions in this section are keyed to Figure 3an
UNIT SERIESOM-01238MAINTENANCE & REPAIRPAGE E - 18If the roller (12) requires replacement, grind thehead off the roller pin (11), tap the pin out
OM-01238UNIT SERIESMAINTENANCE & REPAIR PAGE E - 19make certain the gaskets inside the brass end nutsseal the glass tube. Use caution not to break
For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419-755-1280International: +1-419-755-1352For Canad
TABLE OF CONTENTS(continued)iiPump Reassembly PAGE E - 16...Final Pump Assembly PAGE E - 16...
UNIT SERIESOM-01238PAGE I - 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman‐Rupp pump.Read this manual carefully to learn how to safelyinst
UNIT SERIESOM-01238PAGE A - 1SAFETYSAFETY ‐ SECTION AThis information applies to operationand maintenance of the UNIT 608-Atankleenor. Refer to the ma
UNIT SERIESOM-01238PAGE A - 2 SAFETYThe electrical power used to operatethis unit is high enough to cause injuryor death to personnel. Connect the ele
UNIT SERIES OM-01238PAGE B - 1INSTALLATIONINSTALLATION - SECTION BReview all SAFETY information in Section A.Since pump installations are seldom ident
OM-01238 UNIT SERIESPAGE B - 2 INSTALLATIONGorman‐Rupp distributor or the factory to determine the repair or updating policy. Do not put thepump
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