Gorman-rupp-pumps T6A60S-4045T 1443416 and up Bedienungsanleitung

OM-06183-01October 1, 2008Rev. C 04‐23‐13ACDEUTHE GORMAN‐RUPP COMPANY D MANSFIELD, OHIOGORMAN‐RUPP OF CANADA LIMITED D ST. THOMAS, ONTARIO, CANADA

SUPER T SERIES OM-06183PAGE B - 3INSTALLATIONdamaged if the cables or chains used to liftand move the unit are improperly wrappedaround the pump.Mount

OM-06183 SUPER T SERIESPAGE B - 4 INSTALLATIONstalled with the flat part of the reducers uppermostto avoid creating air pockets. Valves are not norma

SUPER T SERIES OM-06183PAGE B - 5INSTALLATIONFigure 2. Recommended Minimum Suction Line Submergence vs. VelocityFLOAT SWITCHESInstallationThe standar

OM-06183 SUPER T SERIESPAGE B - 6 INSTALLATIONOPERATINGRANGE(See Table Below)CABLETETHERPOINTOFF(Emptying)ON(Filling)ON(Emptying)OFF(Filling)1.25” Pip

SUPER T SERIES OM-06183PAGE B - 7INSTALLATIONFLOWDISCHARGELINESUCTIONLINESIGNAL CABLE(ATTACH TOSUCTION LINE)SUBMERSIBLETRANSDUCER(DOWNSTREAMFROM SUCTI

OM-06183 SUPER T SERIESPAGE B - 8 INSTALLATIONaffect pump discharge capacity; however, the bypass line should be at least 1 inch (25,4 mm) in diamet

SUPER T SERIES OM-06183PAGE B - 9INSTALLATIONConsult the manual accompanying the Air ReleaseValve for additional information on valve installationand

OM-06183SUPER T SERIESOPERATION PAGE C - 1OPERATION - SECTION CReview all SAFETY information in Section A.Follow the instructions on all tags, labels

OM-06183 SUPER T SERIESOPERATIONPAGE C - 2STARTINGThis pump is equipped with an automatic starting system, and is subject to automatic restart. Keep

OM-06183SUPER T SERIESOPERATION PAGE C - 3and calibration information.Typical Messages on the display:a) EEP bAd... Eeprom memory is not correct, use

Register your newGorman‐Rupp pump online atwww.grpumps.comValid serial number and e‐mail address required.RECORD YOUR PUMP MODEL AND SERIAL NUMBERPlea

OM-06183 SUPER T SERIESOPERATIONPAGE C - 4As long a the Low Temperature Thermostatcontacts are closed, the display will show “lotpt” unless switch is

OM-06183SUPER T SERIESOPERATION PAGE C - 5Horn DelayThe horn delay is pre‐set from the factory throughthe engine control panel, therefore this functio

OM-06183 SUPER T SERIESOPERATIONPAGE C - 6replaced at each overhaul, or any time the pumpcasing over‐heats and activates the valve. Neverreplace this

OM-06183SUPER T SERIESOPERATION PAGE C - 7Never disconnect any of the safety shutdown features; this will void the warranty and could result in seri

OM-06183SUPER T SERIESTROUBLESHOOTING PAGE D - 1TROUBLESHOOTING - SECTION DReview all SAFETY information in Section A.Before attempting to open or ser

OM-06183 SUPER T SERIESTROUBLESHOOTINGPAGE D - 2Table 1. Trouble Shooting Chart (cont.)TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP STOPS OR FAILSTO DEL

OM-06183SUPER T SERIESTROUBLESHOOTING PAGE D - 3Table 1. Trouble Shooting Chart (cont.)TROUBLEPOSSIBLE CAUSE PROBABLE REMEDYBEARINGS RUN TOOHOTBearing

OM-06183 SUPER T SERIESTROUBLESHOOTINGPAGE D - 4General Condition (Temperature, UnusualNoises or Vibrations, Cracks, Leaks,Loose Hardware, Etc.) IPump

SUPER T SERIES OM-06183MAINTENANCE & REPAIR PAGE E - 1PUMP MAINTENANCE AND REPAIR ‐ SECTION EMAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PU

SUPER T SERIESOM-06183MAINTENANCE & REPAIRPAGE E - 2ILLLUSTRATIONPARTS PAGEFigure 1. Pump Model T6A60S-4045T

TABLE OF CONTENTSiINTRODUCTION PAGE I - 1...SAFETY ‐ SECTION A PAGE A - 1...

SUPER T SERIES OM-06183MAINTENANCE & REPAIR PAGE E - 3PARTS LISTPump Model T6A60S-4045T(From S/N 1442416 Up)If your pump serial number is followed

SUPER T SERIESOM-06183MAINTENANCE & REPAIRPAGE E - 4ILLLUSTRATIONFigure 2. 46143-157 Power Unit Kit

SUPER T SERIES OM-06183MAINTENANCE & REPAIR PAGE E - 5PARTS LIST46143-157 Power Unit KitITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 JOHN DEERE

SUPER T SERIESOM-06183MAINTENANCE & REPAIRPAGE E - 6ILLLUSTRATIONFigure 3. T6A60S-(SAE 4/10) Pump End Assembly

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYSUPER T SERIES OM-06183MAINTENANCE & REPAIR PAGE E -

SUPER T SERIESOM-06183MAINTENANCE & REPAIRPAGE E - 8ILLLUSTRATIONFigure 4. 44163-349 Repair Rotating Assembly

SUPER T SERIES OM-06183MAINTENANCE & REPAIR PAGE E - 9PARTS LIST44163-349 Repair Rotating AssemblyITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 I

SUPER T SERIESOM-06183MAINTENANCE & REPAIRPAGE E - 10ILLLUSTRATIONMODEL T6A60SLOCATE COUPLINGAS DIMENSIONEDFigure 5. 44162-119 Drive AssemblyPAR

OM-06183SUPER T SERIESMAINTENANCE & REPAIR PAGE E - 11PUMP AND SEAL DISASSEMBLYAND REASSEMBLYReview all SAFETY information in Section A.Follow the

OM-06183 SUPER T SERIESMAINTENANCE & REPAIRPAGE E - 12Inspect the wear plate and replace it if badly scoredor worn. To remove the wear plate, dise

TABLE OF CONTENTS(continued)iiHorn Delay PAGE C - 5...OPERATION PAGE C - 5...

OM-06183SUPER T SERIESMAINTENANCE & REPAIR PAGE E - 13TurnCounterclockwiseLathe Dog Arm“V” NotchShaft KeyImpellerShaftLathe DogSetscrewHeavyBar St

OM-06183 SUPER T SERIESMAINTENANCE & REPAIRPAGE E - 14assembly. Disassemble the shaft and bearingsonly when there is evidence of wear or damage.Sh

OM-06183SUPER T SERIESMAINTENANCE & REPAIR PAGE E - 15Position the inboard oil seal (4A) in the bearinghousing bore with the lip positioned as sho

OM-06183 SUPER T SERIESMAINTENANCE & REPAIRPAGE E - 16Seal Installation(Figures 4, 8, 9 and 10)Most cleaning solvents are toxic andflammable. Use

OM-06183SUPER T SERIESMAINTENANCE & REPAIR PAGE E - 17of tubing just large enough to slide over the shaft.Slide the tube over the shaft threads, t

OM-06183 SUPER T SERIESMAINTENANCE & REPAIRPAGE E - 18Handle the seal parts with extreme care to preventdamage. Be careful not to contaminate prec

OM-06183SUPER T SERIESMAINTENANCE & REPAIR PAGE E - 19therefore the pipe plug should never require removal.Install the bearing housing O‐ring (12

OM-06183 SUPER T SERIESMAINTENANCE & REPAIRPAGE E - 20locking screws align approximately with the holesin the cover plate.Loosen the back cover nu

OM-06183SUPER T SERIESMAINTENANCE & REPAIR PAGE E - 21(Figure 1)Install any leveling shims used under the casingmounting feet, and secure the casi

OM-06183 SUPER T SERIESMAINTENANCE & REPAIRPAGE E - 22larly through the sight gauge (24A) and maintain itat the middle of the gauge. When lubricat

SUPER T SERIESOM-06183PAGE I - 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman‐Rupp pump.Read this manual carefully to learn how to safelyi

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419-755-1280International: +1-419-755-1352For Canad

SUPER T SERIESOM-06183PAGE A - 1SAFETYSAFETY ‐ SECTION AThis information applies to Super T Series engine driven pumps. Refer to themanual accompanyi

SUPER T SERIESOM-06183PAGE A - 2 SAFETYDo not remove plates, covers, gauges,pipe plugs, or fittings from an overheated pump. Vapor pressure within th

SUPER T SERIES OM-06183PAGE B - 1INSTALLATIONINSTALLATION - SECTION BReview all SAFETY information in Section A.Since pump installations are seldom id

OM-06183 SUPER T SERIESPAGE B - 2 INSTALLATIONPREINSTALLATION INSPECTIONThe pump assembly was inspected and tested before shipment from the factory.