Gorman-rupp-pumps 12D1-1B20 1463862 and up Bedienungsanleitung

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OM−06361−OE01
August 2, 2010
ACEG
THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO
www.grpumps.com
GORMAN-RUPP OF CANADA LIMITED D ST. THOMAS, ONTARIO, CANADA Printed in U.S.A.
e2010 The Gorman-Rupp Company
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
10 SERIES PUMP
MODEL
12D1−1B20
Seitenansicht 0
1 2 3 4 5 6 ... 27 28

Inhaltsverzeichnis

Seite 1 - 12D1−1B20

OM−06361−OE01August 2, 2010ACEGTHE GORMAN-RUPP COMPANY D MANSFIELD, OHIOwww.grpumps.comGORMAN-RUPP OF CANADA LIMITED D ST. THOMAS, ONTARIO, CANADA

Seite 2

10 SERIES OM−06361PAGE B − 3INSTALLATIONLine ConfigurationKeep suction and discharge lines as straight aspossible to minimize friction losses. Make mi

Seite 3

OM−06361 10 SERIESPAGE B − 4 INSTALLATIONIf it is necessary to position inflow close to the suc-tion inlet, install a baffle between the inflow and th

Seite 4 - (continued)

10 SERIES OM−06361PAGE B − 5INSTALLATIONstalled in the discharge line to protect the pumpfrom excessive shock pressure and reverse rota-tion when it i

Seite 5 - INTRODUCTION

OM−0636110 SERIESOPERATION PAGE C − 1OPERATION − SECTION CReview all SAFETY information in Section A.Follow the instructions on all tags, labels andde

Seite 6 - SAFETY - SECTION A

OM−06361 10 SERIESOPERATIONPAGE C − 2Lines With a BypassClose the discharge throttling valve (if soequipped) so that the pump will not have to primeag

Seite 7 - PAGE A − 2 SAFETY

OM−0636110 SERIESOPERATION PAGE C − 3STOPPINGNever halt the flow of liquid suddenly. If the liquidbeing pumped is stopped abruptly, damagingshock wave

Seite 8 - INSTALLATION − SECTION B

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP FAILS TOPRIMEStrainer clogged. Check strainer and clean if neces-sary.Suction lift or discharge head too hi

Seite 9 - SUCTION AND DISCHARGE PIPING

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP STOPS ORFAILS TO DELIVERRATED FLOW ORPRESSUREPUMP REQUIRESTOO MUCHPOWERPUMP CLOGSFREQUENTLYFree impeller of

Seite 10 - SUCTION LINES

OM−0636110 SERIESTROUBLESHOOTING PAGE D − 3PREVENTIVE MAINTENANCESince pump applications are seldom identical, andpump wear is directly affected by su

Seite 11 - DISCHARGE LINES

10 SERIES OM−06361MAINTENANCE & REPAIR PAGE E − 1PUMP MAINTENANCE AND REPAIR - SECTION EMAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WI

Seite 12

Register your newGorman-Rupp pump online atwww.grpumps.comValid serial number and e-mail address required.RECORD YOUR PUMP MODEL AND SERIAL NUMBERPlea

Seite 13 - OPERATION − SECTION C

10 SERIESOM−06361MAINTENANCE & REPAIRPAGE E − 2ILLUSTRATIONPARTS PAGEFigure 1. Pump Model 12D1−1B20

Seite 14 - with cool liquid

10 SERIES OM−06361MAINTENANCE & REPAIR PAGE E − 3PARTS LISTPump Model 12D1−1B20(From S/N 1463862 Up)If your pump serial number is followed by an 

Seite 15 - STOPPING

10 SERIESOM−06361MAINTENANCE & REPAIRPAGE E − 4ILLUSTRATIONFigure 2. Pump Parts Only 12D1-(1B20) PPO

Seite 16 - TROUBLESHOOTING − SECTION D

10 SERIES OM−06361MAINTENANCE & REPAIR PAGE E − 5PARTS LISTPump Parts Only 12D1-(1B20) PPOITEM NO.PART NAMEPART NUMBERMAT’LCODEQTY1 PUMP CASING 38

Seite 17

10 SERIESOM−06361MAINTENANCE & REPAIRPAGE E − 6PUMP AND SEAL DISASSEMBLYAND REASSEMBLYReview all SAFETY information in Section A.Follow the instru

Seite 18 - PREVENTIVE MAINTENANCE

OM−0636110 SERIESMAINTENANCE & REPAIR PAGE E − 7(11, 12, 14 and 15) securing the pump casing tothe rollover base (9).(Figure 2)Support the pump ca

Seite 19

10 SERIESOM−06361MAINTENANCE & REPAIRPAGE E − 8finished faces. Assemble the seal as follows, (seeFigure 3).IMPELLERSPRINGRETAINERSPRINGRETAINERINT

Seite 20 - ILLUSTRATION

OM−0636110 SERIESMAINTENANCE & REPAIR PAGE E − 9Pump Casing Installation(Figure 2)Install the same thickness of pump casing gaskets(14) as previou

Seite 21 - (From S/N 1463862 Up)

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419−755−1280International: +1−419−755−1352For Canad

Seite 22

TABLE OF CONTENTSiINTRODUCTION PAGE I − 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY - SE

Seite 23

TABLE OF CONTENTS(continued)iiPump End Assy PAGE E − 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 24

10 SERIESOM−06361PAGE I − 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman-Rupp pump.Read this manual carefully to learn how to safelyinstal

Seite 25

10 SERIESOM−06361PAGE A − 1SAFETYSAFETY - SECTION AThis information applies to 10 Series en-gine driven pumps. Refer to the manualaccompanying the eng

Seite 26

10 SERIESOM−06361PAGE A − 2 SAFETY5. Vent the pump slowly and cau-tiously.6. Refer to instructions in this manualbefore restarting the pump.Do not ope

Seite 27 - LUBRICATION

10 SERIES OM−06361PAGE B − 1INSTALLATIONINSTALLATION − SECTION BReview all SAFETY information in Section A.Since pump installations are seldom identic

Seite 28 - D ST. THOMAS, ONTARIO, CANADA

OM−06361 10 SERIESPAGE B − 2 INSTALLATIONPREINSTALLATION INSPECTIONThe pump assembly was inspected and tested be-fore shipment from the factory. Befor

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