Gorman-rupp-pumps 02F1-GL 654607 and up Bedienungsanleitung

OM‐01154‐04December 5, 1991Rev. J 12‐30‐13ABEGQTHE GORMAN‐RUPP COMPANY  MANSFIELD, OHIOwww.grpumps.comGORMAN‐RUPP OF CANADA LIMITED  ST. THOMAS, ON

0 SERIES OM-01154PAGE B - 3INSTALLATIONThe pump assembly can be seriouslydamaged if the cables or chains used to liftand move the unit are improperly

OM-01154 0 SERIESPAGE B - 4 INSTALLATIONLUG ALIGNMENTSHAFTS PARALLEL, ANGLES EQUALSHAFTS NOT PARALLEL, ANGLES EQUALLUGS MUST BE IN LINE, REGARDLESSOF

0 SERIES OM-01154PAGE B - 5INSTALLATIONSCHEMATIC SYSTEM USING EDUCTOR FOR DISPENSING AND FILLINGFigure 3. Typical Installation Using Educator For Fill

OM-01154 0 SERIESPAGE B - 6 INSTALLATIONsuction line to ensure an adequate supply of liquidto the pump.Damage To the pump resulting from debrisin the

0 SERIES OM-01154PAGE B - 7INSTALLATIONSiphoningDo not terminate the discharge line at a level lowerthan that of the liquid being pumped unless a sip

OM-011540 SERIESOPERATION PAGE C - 1OPERATION - SECTION CReview all SAFETY information in Section A.Follow the instructions on all tags, labels anddec

OM-01154 0 SERIESOPERATIONPAGE C - 2pump could be damaged and performance adversely affected by incorrect rotation. If pump performance is not withi

OM-011540 SERIESOPERATION PAGE C - 3Pump Vacuum CheckSince this pump does not have a suction checkvalve, the discharge line must be fitted with a chec

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP FAILS TOPRIMEStrainer clogged. Check strainer and clean if necessary.Leaking or worn seal or pump gasket.

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP STOPS ORFAILS TO DELIVERRATED FLOW ORPRESSURE (cont.)PUMP REQUIRESTOO MUCHPOWERDischarge head too low. Adju

Register your newGorman‐Rupp pump online atwww.grpumps.comValid serial number and e‐mail address required.RECORD YOUR PUMP MODEL AND SERIAL NUMBERPlea

OM-011540 SERIESTROUBLESHOOTING PAGE D - 3PREVENTIVE MAINTENANCESince pump applications are seldom identical, andpump wear is directly affected by suc

0 SERIES OM-01154MAINTENANCE & REPAIR PAGE E - 1PUMP MAINTENANCE AND REPAIR ‐ SECTION EMAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WIL

0 SERIESOM-01154MAINTENANCE & REPAIRPAGE E - 2SECTION DRAWINGPARTS PAGEFigure 1. Pump Model 02F1-GL

0 SERIES OM-01154MAINTENANCE & REPAIR PAGE E - 3PARTS LISTPump Model 02F1-GL(From S/N 654607 up)If your pump serial number is followed by an “N”,

0 SERIESOM-01154MAINTENANCE & REPAIRPAGE E - 4Figure 2. 44161-019 Gear Box Assembly

0 SERIES OM-01154MAINTENANCE & REPAIR PAGE E - 5PARTS LIST44161-019 Gear Box AssemblyITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 PINION SHAFT 3

0 SERIESOM-01154MAINTENANCE & REPAIRPAGE E - 6PUMP AND SEAL DISASSEMBLYReview all warnings in Section A.Follow the instructions on all tags, label

OM-011540 SERIESMAINTENANCE & REPAIR PAGE E - 7Impeller Removal(Figure 1)The impeller (2), wear ring (5) and seal assembly(3) may serviced by remo

0 SERIESOM-01154MAINTENANCE & REPAIRPAGE E - 8Pump Disassembly(Figure 1)If the pump casing, oil seal (4) or gearbox assembly (9) requires replace

OM-011540 SERIESMAINTENANCE & REPAIR PAGE E - 9sparks, and flame. Read and follow allprecautions printed on solventcontainers.The seal is not norm

TABLE OF CONTENTSiINTRODUCTION PAGE I - 1...SAFETY ‐ SECTION A PAGE A - 1...

0 SERIESOM-01154MAINTENANCE & REPAIRPAGE E - 10ing face, and press the stationary seat into thepump casing until fully seated. A push tube cutfrom

OM-011540 SERIESMAINTENANCE & REPAIR PAGE E - 11GEARBOX DISASSEMBLY(Figure 2)When the pump is properly operated and maintained, the gearbox shoul

0 SERIESOM-01154MAINTENANCE & REPAIRPAGE E - 12housing. Replace the bearings, shaft, or gearboxhousing if the proper bearing fit is not achieved.I

OM-011540 SERIESMAINTENANCE & REPAIR PAGE E - 13Figure 5. Fixture Dimensions, Drive Gear And Shaft InstallationCenter the inboard spacer sleeve (3

0 SERIESOM-01154MAINTENANCE & REPAIRPAGE E - 14(7), which are shipped loose. The air ventmust be installed to prevent the gearboxfrom overheating

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419-755-1280International: +1-419-755-1352For Canad

TABLE OF CONTENTS(continued)iiPUMP MAINTENANCE AND REPAIR ‐ SECTION E PAGE E - 1...PERFORMANCE CURVE PAGE E - 1...

0 SERIESOM‐01154PAGE I - 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman‐Rupp pump.Read this manual carefully to learn how to safelyinstall

0 SERIESOM‐01154PAGE A - 1SAFETYSAFETY - SECTION AThese warnings apply to 0 Series powertake‐off pumps. Refer to the manualaccompanying the power sour

0 SERIESOM-01154PAGE A - 2 SAFETYDo not operate the pump against aclosed discharge valve for long periodsof time. If operated against a closed disc

0 SERIES OM-01154PAGE B - 1INSTALLATIONINSTALLATION - SECTION BReview all SAFETY information in Section A.Since pump installations are seldom identica

OM-01154 0 SERIESPAGE B - 2 INSTALLATIONPREINSTALLATION INSPECTIONThe pump assembly was inspected and tested before shipment from the factory. Befor